Enter the three outside dimensions. You get the sum USPS actually uses, the tier it falls into, and how many inches you are from the next threshold.
Dimensions must be outside measurements, rounded up to the next whole inch the way USPS measures. Length is the longest side, not the side labelled "length" on the carton.
| L + 2W + 2H | What it means | Source |
|---|---|---|
| under 84 in | No size-based surcharge. Billed on actual weight unless the box exceeds 1 ft³. | DMM 253 |
| 84 – 108 in | Balloon pricing if the parcel weighs under 20 lb — it bills as 20 lb. | DMM 253.1.4 |
| 108 – 130 in | Oversize rate applies on the services that have one. Not all do. | DMM 253 / 601 |
| over 130 in | Not mailable. Also triggered over 70 lb. | DMM 601.1.2 |
Girth is measured around the thickest part, perpendicular to the length — that's 2 × (W + H), not W + H. Writing it as L + W + H understates the number by the width plus the height, and that's usually enough to move a box into a different band.
USPS measures length as the longest dimension of the parcel, whichever flap it's on. If your carton says 30 × 20 × 14 but you measure 31 after packing, the length is 31 and the whole calculation shifts.
A 9 lb parcel in that band bills as 20 lb. Nothing on the label says "surcharge" — the weight just comes out wrong compared to what you put on the scale. This is the most common source of "why is this one $30 more than the last one".
If you ship more than a handful of parcels a week, the question isn't whether one box is over a threshold — it's how many of your last few thousand already are, and which fix removes the most of them.
That's what the audit does: send a 90-day export from your label platform, get back a line-by-line list.
$49, 48-hour turnaround, refunded if it doesn't identify a package you should change.